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Recent progress in simulation methods for the manufacturing industry has reduced the need for expensive test hardware which could be used free of charge in manufacturing. Using manufacturing simulation tools starting at the design stage helps to optimize product development and corresponding manufacturing systems. Whenever there is the need for an early design input in order to ensure quality and manufacturing costs virtual manufacturing methods will have a profitable chance. For the case study "E-Coat Simulation" STAR-CCM provides an improved workflow from CAD-data and meshing to E-coat...