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Simulation of Centrifugal Casting via STAR-Cast
(Left) Simulation model for centrifugal casting of a cluster of 8 turbocharger wheels, including the ceramic shell mold. The melt crucible rotates with the mold. (Right) Temperature-coupled mold-filling simulation based on an accelerated rotation.
Simulation of High Pressure Die Casting
(Left) Coupled mold filling and solidification simulation for HPDC relies on STAR-Cast’s multiphase approach and a moving mesh technology for the plunger movement in the filling chamber. (Right) Mold filling conditions are well-defined by the shot curve as part of the input parameter set.
Casting low pressure die casting
(Left) Temperature-coupled mold-filling of a tire rim for a first-guess pressure inlet curve: the fast rise of pressure leads to air-entrapment and air bubble formation. (Right) The modified pressure curve prevents air inclusions during mold filling.
Software Automated Shell
Software Automated Shell Video - Automated shell generation for a turbo-charger wheel using the ASG tool
Sofrware Prediction of misrun formation via STAR-Cast
(Left) Temperature evolution on the metal surface during mold filling of a turbine blade featuring an extremely thin trailing edge. (Right) Flow velocity on the metal surface during mold filling for the same blade geometry.
TABLE of CONTENTS Introduction - Simulating Systems - by David Vaughn CD-adapco News: STAR-CCM+ v8 High Performance Computing Steve Multi-year Agreement with AREVA Calendar Competition Result AEROSPACE Sikorsky Hub Drag Prediction Computational Aeroelasticity SPORT Tour De France MOTORSPORT The Hole Gang Race Across Australia Race Across Australia BUILDING SERVICES Clearing the Air about Building Service MANUFACTURING Tetra Pak GROUND TRANSPORTATION Hyundai Underhood Simulation Chevy Malibu
Residual plot for monitoring the convergence of the solution
Temperature distribution on a pressure vessel
Flame propagation which later results in autoignition (knock) ahead of the flame in the unburned gas

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