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Application of Direct Quadrature Method of Moments in Multiphase Flows using STAR-CCM+
Commercial fluidization technologies can benefit from a deeper understanding of the interplay between the dynamics of the fluids and solids in these multiphase processes. Dispersed-phase and particulate systems, such as precipitation, crystallization, particle formation in aerosols and fluidization, can be modeled using the Population Balance Equation (PBE) approach to describe different particle properties. In our research, we have implemented this PBE approach into our High Performance Computing (HPC) STAR-CCM+ simulations. In particular, we are using the Direct Quadrature Method of Moments...
Improving Layer Control in Multi-Layered Polyester Films using Computational Fluid Dynamics (CFD)
Polyester based Multi-Layered Films (MLFs) form a major part of DuPont Teijin Films' (DTF) product portfolio. Such MLFs are formed when different polymer melt layers come together in a process known as coextrusion. The main coextrusion geometries used at DTF are: • an injector block linked to a die and • a multi-manifold die. As the thickness and melt flow properties of the layers become more differentiated, it becomes more difficult to control individual layer width and thickness of an MLF. CD-adapco’s STAR-CCM+ is used to improve the layer control of current MLFs, reducing the potential...
Conjugate Heat Transfer Analysis of a High Loaded Convection Cooled Turbine Vane with STAR-CCM+
The importance of coupled simulations of aerodynamics and heat transfer in the development of stationary gas turbines and aero engines is growing steadily in order to minimize development costs and effort. Conjugate heat transfer calculations can reduce those efforts and cost significantly, e.g. by reducing the quantity of experimental tests. As a result, the quality of numerical results becomes an important issue. In addition, due to more and more complex models, the set-up and validation of the numerical calculations is also of high importance. This presentation will show the set-up and...
Duct Pulsation Problem Captured & Solved using STAR-CCM+
A recently installed Victory Energy boiler is supplied with fresh air through custom ductwork supplied by a third party. This custom ductwork was subject to severe space limitations. During the initial startup, vibrations occurred in the ductwork between the fan and the burner windbox. As the load reached 50%, the frequency and strength of these vibrations increased to the point where they threatened the structural integrity of the ductwork. Even though they had not supplied the ductwork, Victory Energy hired BMA to pinpoint and address this problem. Steady state CFD simulations of the...
Thermal Simulation of LED-Powered Luminaire with Coupled Electrical Circuit Analysis
LED manufacturers sort LEDs into 'bins' based on the forward voltage to give their customers the most consistent light color possible. Manufacturing tolerances can cause a range of colors even in the same batch of LEDs, so this binning process gives their customers higher consistency in the color produced. Despite the tight grouping of forward voltages in these bins, inherent LED characteristics can still result in non-homogeneous current draw, luminous flux, heat dissipation and junction temperature. This highly interconnected process was investigated using STAR-CCM+ and SPICE to simulate...
Solar Air Heater Wizard: Automating CFD
Enerconcept Technologies designs, manufactures and installs solar air heating systems. Their wall-mounted solar air heater system is modular and its configuration is customized for each building. Enerconcept had a need to quickly calculate the expected efficiency of each particular configuration and optimize design parameters like inlet/outlet position, wall thickness, etc. Lx R&D proposed to program a wizard that Enerconcept designers could use to easily run CFD analysis with STAR-CCM+ on a particular wall configuration. Relevant information like wall size and sun orientation is entered...
Using STAR-CCM+ for Wind Dispersion Studies
Various regulatory agencies such as the US EPA, OSHA, state and local code enforceme0nt agencies often require environmental impact studies when certain commercial buildings are renovated or newly constructed. Usually, these buildings are laboratories, special environments for chemical or biological agents or manufacturing plants that must discharge chemical effluents into the atmosphere. Other conditions also mandate studies of environmental influence such as large boiler exhaust, emergency power generation, or the effects of diesel trucks idling at critical areas around buildings. The CAES...
Automation of Java File Creation & Batch Mode Submission for STAR-CCM+ Simulation Models to be used in a Design of Experiments & Multi-Objective Optimization
Exploring the design space of a simulation requires the preparation of multiple STAR-CCM+ simulation files. Setting various run dependent conditions such as inlet velocity and rotating body angular velocity can be done using STAR-CCM+'s batch mode and an internally defined java macro file. When the run dependent conditions need to altered to conform to a statistically defined design of experiments or as part of a multi objective optimization the amount of simulation preprocessing that needs to occur becomes unmanageable for the CFD analyst. This presentation investigates the process of using...
Multi-Objective Optimization of a Boomerang Shape using modeFRONTIER and STAR-CCM+
Although these days it is considered a 'toy', a boomerang is a sophisticated device which poses a challenging design problem as it is subjected to six degrees of freedom and unsteady aerodynamic effects which, due to the rotation, vary from section to section along its length during flight. In addition, variations in the launch (due to the launching person’s strength, technique etc.) add significantly to the complexity of the design problem. This presentation shows how the process integration and design optimization software modeFRONTIER was coupled to STAR-CCM+ to optimize the shape of a...
Automating the CAE Process with STAR-CCM+ & Optimate
Optimate and Optimate+ are add-on modules for STAR-CCM+ that directly employ state-of-the-art process automation and design optimization technology from Red Cedar Technology. The Optimate solution, which includes CD-adapco’s Power Token software licensing, eliminates the barriers that have historically prevented CFD-based design optimization with any real practicality. This talk will include a demonstration showing how this process couples to existing STAR-CCM+ simulations for both design iteration (Optimate) and optimization (Optimate+) analyses.

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