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Denso Thermal Systems simulate aeroacoustic noise sources in STAR-CD

 
 


Fabio Barone, Franca Carena, Paolo Durello, Denso Thermal Systems S.p.A, Italy

Denso Thermal Systems (formerly Magneti Marelli Climatizzazione) have been using STAR-CD since 1996. As experience within the CAE group has grown with STAR-CD, so our experimental testing and prototyping procedures have been greatly optimized. The CAE group continues to develop its use and knowledge of CFD in order to provide the best service to our customers.

One of our, and our clients', key objectives is the reduction of flow noise produced in HVAC components. To this end, Denso Thermal Systems has, and continues to be, an active partner in the collaborative DESTINY (Detached Eddy Simulation in the Transport IndustrY, a consortium of companies, headed by CD-adapco, progressing the knowledge of predictive aeroacoustic techniques in an industrial framework) projects, to realize our goal of a computational methodology to simulate aero acoustic noise sources and their propagation. The modeling strategy employs the LES-type turbulence model DES, as proposed by Spalart [1], for solving the aero acoustic sources. STAR-CD is then coupled to an acoustic code, where these sources are propagated to the far field.

The test case investigated by Denso Thermal Systems was a centrifugal fan, as depicted in figure 1. This problem is non-trivial in that it involves complex geometries and flow physics; requiring meshing of a detailed geometry, running a transient setup with DES and mesh motion, with acoustic computations, compared with experimental data. We generated two meshes, both approximately 1.5 million hexahedral cells; one with trimmed cells (proam) and the other was entirely hexahedral. The CFD results from both meshes were compared with experimental LDA measurements and good agreement was achieved.

Data output from the CFD simulation, in the form of time-varying forces on an individual fan blade (which is considered representative), were exported to the Computational Acoustics (CA) code, SYSNOISE. From these forces, equivalent acoustic sources are generated and propagated to observer locations. The simulation gave encouraging qualitative and quantitive Sound Pressure Level (SPL) distributions. The acoustic radiation is slightly over predicted at the outlet, attributed to the fact that the filter at the outlet of the blower was not taken into account in the acoustic computation. For further details see [2].

Denso Thermal Systems are committed, in conjunction with CD-adapco, to continue to improve the efficiency and accuracy of this methodology to promote greater understanding of the complex multi-physics of AeroAcoustics.

[1] - SPALART, P.R, JOU, W.H., STRELETS, M. AND ALLMARAS, S.R., "Comments on the Feasibility of LES for Wings, and on a Hybrid RANS/LES Approach", First AFOSR International Conference on DNA/LES, Ruston, Louisiana, USA. 1997

[2] - M. TOURNOUR, Z. EL ACHEMI, A. READ , F. MENDONCA, FABIO BARONE , PAOLO DURELLO, " Investigation of the tonal noise radiated by subsonic fans using the aero-acoustic analogy", Fan Noise Conference 2003, Senlis, France 2003

 

 
 
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